High-Precision Filling Machine Automation

  • Category: Machinery
  • Client: Medec
  • Project date: Feb, 2025
  • Project Session: Coming Soon

Project Description

I developed and commissioned an automated filling machine using Omron PLC and HMI (CX-One environment), integrating process control with motion and speed synchronization. The system included configuration and control of a Yaskawa VFD to regulate motor speed for precise filling operations, along with the implementation of encoders to ensure accurate positioning and timing of the filling sequence. The PLC program was designed to manage the full operational cycle, including bottle detection, positioning, filling control, and system interlocks, while the HMI provided an intuitive interface for parameter adjustment, monitoring, and fault diagnostics. This project required tight coordination between variable speed control and encoder feedback to achieve high accuracy and repeatability in the filling process.